Monitoring, analysis and optimized setting of operating technologies at the Valeo plant in Podbořany

FLOWBOX helps manage energy consumption by integrating measurement systems and optimizing HVAC controls. It provides a detailed overview of electricity and water usage, aiding in maintaining ISO 50001 certification and identifying energy-saving opportunities. Valeo values FLOWBOX for its flexibility, ease of expansion, and effective technical support, allowing better monitoring and optimization of resource use.

About Valeo

The Valeo production plant in Podbořany, formerly the German brand FTE, was integrated into the Valeo Group in 2017. The plant specialises in the manufacture of components for brake and clutch hydraulic systems, including central clutch switches, clutch master cylinders and brake boosters. The production technology includes machining and assembly of these components. Since 2014, there has been a research and development department that focuses on long-term testing of hydraulic systems. The plant is part of the Powertrain Systems division.

 

What does FLOWWBOX help with at Valeo?

 

FLOWBOX has integrated existing measurement and control systems (e.g. Amit, Honeywell or Schulte) and provides analytics for their operation. This has also simplified operation and increased visibility of operations. They have consolidated everything into one system where they have a complete overview of energy management and also an unlimited number of users can work with it with their unique view. FLOWBOX also helps with the optimization of the technical peak of energy consumption. FLOWBOX monitors, analyzes and then is used to adjust the HVAC management and optimize it to reduce energy consumption.

 

Benefits of FLOWBOX

  • Detailed overview of electricity and water consumption enables the application of energy-saving measures
  • Basis for maintaining ISO 50001 certification
  • Unificationin to one system that puts energy management under control
  • Unlimited number of system users
  • Flexible expansion by connecting additional sensors and technologies

What does Valeo have to say about FLOWBOX?

"We've had the FLOWBOX system since 2018. Since then we've expanded it and now measure 70% of the factory's total consumption. In the future we want to get to measuring 100% of the total consumption. FLOWBOX gives us better monitoring of electricity and water. Based on the measurements, we have an overview of where we have high consumption and can make investigations and suggest possible savings. Another benefit is a detailed graph of energy consumption, which is needed to maintain ISO 50001 certification. FLOWBOX is very flexible and many sensors can be connected to it, such as temperature and humidity measurements, etc. I am very satisfied with the technical support and communication. I would definitely recommend the FLOWBOX system," says Vítězslav Groman, Maintenance Technician, about FLOWBOX.

 

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